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Complete Casting Handbook

Metal Casting Processes, Metallurgy, Techniques and Design

  • 3rd book:metaData.edition - May 1, 2026
  • book:metaData.latestEdition
  • common:contributors.author John Campbell
  • publicationLanguages:language

Complete Casting Handbook: Metal Casting Processes, Metallurgy, Techniques and Design, Third Edition provides modern principles and processes in both breadth and depth while also r… seeMoreDescription

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Complete Casting Handbook: Metal Casting Processes, Metallurgy, Techniques and Design, Third Edition provides modern principles and processes in both breadth and depth while also retaining a clear, practical focus. The book has a unique viewpoint, interpreting the behavior of castings and metals as a whole, in terms of their biofilm content, the largely invisible casting defects which control much of the structure and behavior of metals. This new edition has been thoroughly revised, with updated sections on extended fluidity, additive manufacturing of molds, porosity as an entrainment defect, tensile properties and other failure aspects, metrology and much more. The third edition has also been updated to include two brand new chapters, one focused on avoidance of fracture through good casting, and the other on sustainability in the casting industry.

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  • Delivers the expert advice that engineers need to make successful and profitable casting decisions
  • Ideal reference for those interested in solidification, vortex gases, nucleation, biofilm, remelting, and molding
  • Contains established, must-have information such as Campbell’s ’10 Rules’ for successful casting manufacture, the fundamentals of filling systems, failure mechanisms of both cast and wrought metal products by fracture, and much more
  • Includes numerous updates to virtually every chapter as well as 2 brand new chapters covering avoidance of fracture through good casting and sustainability in casting

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Researchers, advanced undergrad and grad students, and teachers in materials science and engineering

promoMetaData.tableOfContents

1. The Melt

2. Entrainment

3. Flow

4. Molds and Cores

5. Solidification Structure

6. Casting Alloys

7. Porosity

8. Cracks and Tears

9. Properties of Castings

10. The 10 Rules for Good Castings

11. Filling System Design Fundamentals

12. Filling System Components

13. Filling System Design Practice

14. Melting

15. Molding

16. Casting

17. Controlled Solidification Techniques

18. Dimensional Accuracy

19. Post-Casting Processing

20. The Avoidance of Failure by Fracture by Good Casting Technology

21. Sustainability and Metal Casting

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  • productDetails.edition: 3
  • book:metaData.latestEdition
  • productDetails.published: May 1, 2026
  • publicationLanguages:languageTitle: publicationLanguages:en

promoMetaData.aboutTheAuthor

JC

John Campbell

John Campbell OBE is a leading international figure in the castings industry, with over four decades of experience. He is the originator of the Cosworth Casting Process, the pre-eminent production process for automobile cylinder heads and blocks. He is also co-inventor of both the Baxi Casting Process (now owned by Alcoa) developed in the UK, and the newly emerging Alotech Casting Process in the USA. He is Professor Emeritus of Casting Technology at the University of Birmingham, UK.
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Professor Emeritus of Casting Technology, University of Birmingham, UK