Plant Hazard Analysis and Safety Instrumentation Systems
- 2nd Edition - January 24, 2025
- Latest edition
- Author: Swapan Basu
- Language: English
Plant Hazard Analysis and Safety Instrumentation Systems serves as a comprehensive guide to the development of safety instrumented system (SIS), outlining the connections betwee… Read more
Description
Description
Plant Hazard Analysis and Safety Instrumentation Systems serves as a comprehensive guide to the development of safety instrumented system (SIS), outlining the connections between SIS requirements, process hazard analysis, SIS lifecycle, implementation, safety analysis, and realization in control systems. The book also explores the impact of recent advances, such as SIL, SIS, and Fault Tolerance. In line with technological developments, it covers safety in wireless systems as well as in Industrie 4.0 and Digital Transformation.
Plant Hazard Analysis and Safety Instrumentation Systems incorporates practical examples throughout the book. It covers safety analysis and realization in control systems, providing up-to-date descriptions of modern concepts like SIL, SIS, and SIF. The inclusion of security issues alongside safety issues is particularly relevant for the programmable systems used in modern plant instrumentation systems. The new chapters in this updated edition address security concerns
crucial for programmable systems in modern plants- including topics such as discussion of hazardous atmospheres and their impact on electrical enclosures, the use of IS circuits, and their links to safety considerations in major developmental areas, including IIoT, Cloud computing, wireless safety, Industry 4.0, and digital transformation.
This book is a valuable resource for Process Control Engineers, Process Engineers, Instrumentation Engineers, Safety Engineers, and Mechanical/Manufacturing Engineers from various disciplines, helping them understand how instrumentation and controls provide layers of protection for basic process control systems, ultimately increasing overall system reliability. Plant Hazard Analysis and Safety Instrumentation Systems will also be a great guide for researchers, students, and graduate level professionals in process safety disciplines, Electrical and Industrial Engineers specializing in safety and area classifications, as well as plant managers and engineers in the industry.
Plant Hazard Analysis and Safety Instrumentation Systems incorporates practical examples throughout the book. It covers safety analysis and realization in control systems, providing up-to-date descriptions of modern concepts like SIL, SIS, and SIF. The inclusion of security issues alongside safety issues is particularly relevant for the programmable systems used in modern plant instrumentation systems. The new chapters in this updated edition address security concerns
crucial for programmable systems in modern plants- including topics such as discussion of hazardous atmospheres and their impact on electrical enclosures, the use of IS circuits, and their links to safety considerations in major developmental areas, including IIoT, Cloud computing, wireless safety, Industry 4.0, and digital transformation.
This book is a valuable resource for Process Control Engineers, Process Engineers, Instrumentation Engineers, Safety Engineers, and Mechanical/Manufacturing Engineers from various disciplines, helping them understand how instrumentation and controls provide layers of protection for basic process control systems, ultimately increasing overall system reliability. Plant Hazard Analysis and Safety Instrumentation Systems will also be a great guide for researchers, students, and graduate level professionals in process safety disciplines, Electrical and Industrial Engineers specializing in safety and area classifications, as well as plant managers and engineers in the industry.
Key features
Key features
- Offers a framework to choose which hazard analysis method is the most appropriate (covers ALARP, HAZOP, FMEA, LOPA)
- Provides and practical guidance on how to manage safety incidents at plants through the use of Safety Instrumentation Systems
- Provides comprehensive details on the fundamentals and recent advances in safety analysis and realization in control systems
- Explores the impacts of Industry 4.0 and digitalization in safety culture and what this could mean for the future of process safety
- Includes a step-by-step guide, which walks you through the development of safety instrumented systems and includes coverage of standards such as IEC 61508/61511 and ANSI/ISA 84
- Safety coverage in wireless network
- Safety issues impacting Industrie 4.0 and Digital transformation
Readership
Readership
Process Control Engineers, Process Engineers, Instrumentation Engineers, Safety Engineers, Mechanical/ Manufacturing Engineers
Table of contents
Table of contents
I: Basics of hazards, risk ranking and safety systems
1.1 Introduction
1.2 Hazard and risk
1.3 Risk register, Risk matrix and Risk ranking
1.4 Consequences, PHA and ALARP
1.5 Basics of mathematics
1.6 Fault tolerance and plant ageing
1.7 Safety instrumentation
1.8 Functional safety and safety integrity level List of abbreviations used Bibliography
II: Evaluation of hazard and Risk analysis
2.1 Plant hazard analysis preliminaries
2.2 Evaluation of plant hazard selection techniques
2.3 Hazard identification (HAZID) & Risk estimate
2.4 Risk assessment and management List of abbreviations used Bibliography
III: Qualitative Hazard Analysis
3.1 Preliminary Hazard Analysis
3.2 What if What if check list analysis
3.3 Check list analysis List of abbreviations used Bibliography
IV: Guided word hazard analysis
4.1 HAZOP Study/Analysis
4.2 Failure mode and effect analysis List of abbreviations used Bibliography
V: Quantitative Hazard Analysis
5.1 Introduction
5.2 Event tree Analysis
5.3 Fault tree Analysis
5.4 Layer of Protection Analysis
5.5 Quantitative risk Analysis (QRA)
5.6 Human reliability Analysis (HRA) List of abbreviations used Bibliography
VI: Discussions on standards for RA & SIS
6.1 Standard requirements for Risk assessment
6.2 Short discussions on Standards for PHA
6.3 Batch Controls and Associated standards
6.4 Functional safety standards IEC 61508
6.5 Functional safety process Standards IEC 61511
6.6 Functional safety Standard ANSI/ISA 84.00.01 List of abbreviations used Bibliography
VII: Safety instrumentation functions and system (Including FGS)
7.1 SIF,SIS & SIL discussions
7.2 FMEDA and system integration issues
7.3 Fire and gas System in SIS
7.4 Role of Alarm in SIS List of abbreviations used Bibliography
VIII: SIL, PE, FGS and plant Emergencies
8.1 SIL methods
8.2 SIL policy and programmable system
8.3 Fire and Gas
8.4 Plant emergencies List of abbreviations used Bibliography
IX: SIS Requirements for fieldbus and control components
9.1 General
9.2 Safe Fieldbus system
9.3 Field Sensors for SIS
9.4 Alarm System
9.5 SIS Logic solver
9.6 Final control elements for SIS List of abbreviations used Bibliography
X: Safety instrumentation implementation and Explosion protection
10.1 Safety requirement specification
10.2 Certification and proof testing
10.3 Hazard area classification and electrical Safety List of abbreviations used Bibliography
XI: Fault Tolerance Protection Layer and system Security
11.1 Fault tolerance
11.2 Protection Layers
11.3 BPCS and SIS integration—Architectural issues
11.4 Security issues in SIS List of abbreviations used Bibliography
XII: Discussions on industrial applications of SIS
12.1 Recapitulations of SIS
12.2 Fossil Fuel Power plants
12.3 Nuclear plant safety discussions
12.4 Safety instrumentation in Oil and gas facilities ( upstream, mid stream, refinery, petrochemical plants)
12.5 Short discussions on SIS application in other Industrys
12.6 Final discussions List of abbreviations used Bibliography
XIII: Safety Issues in Wireless systems
13.1 Wireless in Instrumentation and Network System
13.2 Wireless Safety Application Areas
13.3 Wireless in Cloud/Edge Computing
13.4 Wireless IIoT areas
XIV: Safety in Industry 4.0 and Digital Instrumentation
14.1 Safety Culture in Industry 4.0
14.2 Impact of Industry 4.0 on SIS
14.3 Functional safety and Industry 4.0
14.4 Digital Process Safety lifecycle
14.5 Digital Safety Transformation
14.6 Transformation Trends and Impact
APPENDIX I Popular terms and their definitions
APPENDIX II Electrical protection and enclosure class
APPENDIX III Simplified mathematical equations
APPENDIX IV Little JIL Process language
APPENDIX V Embedded Control
APPENDIX VI Cost impact discussions
1.1 Introduction
1.2 Hazard and risk
1.3 Risk register, Risk matrix and Risk ranking
1.4 Consequences, PHA and ALARP
1.5 Basics of mathematics
1.6 Fault tolerance and plant ageing
1.7 Safety instrumentation
1.8 Functional safety and safety integrity level List of abbreviations used Bibliography
II: Evaluation of hazard and Risk analysis
2.1 Plant hazard analysis preliminaries
2.2 Evaluation of plant hazard selection techniques
2.3 Hazard identification (HAZID) & Risk estimate
2.4 Risk assessment and management List of abbreviations used Bibliography
III: Qualitative Hazard Analysis
3.1 Preliminary Hazard Analysis
3.2 What if What if check list analysis
3.3 Check list analysis List of abbreviations used Bibliography
IV: Guided word hazard analysis
4.1 HAZOP Study/Analysis
4.2 Failure mode and effect analysis List of abbreviations used Bibliography
V: Quantitative Hazard Analysis
5.1 Introduction
5.2 Event tree Analysis
5.3 Fault tree Analysis
5.4 Layer of Protection Analysis
5.5 Quantitative risk Analysis (QRA)
5.6 Human reliability Analysis (HRA) List of abbreviations used Bibliography
VI: Discussions on standards for RA & SIS
6.1 Standard requirements for Risk assessment
6.2 Short discussions on Standards for PHA
6.3 Batch Controls and Associated standards
6.4 Functional safety standards IEC 61508
6.5 Functional safety process Standards IEC 61511
6.6 Functional safety Standard ANSI/ISA 84.00.01 List of abbreviations used Bibliography
VII: Safety instrumentation functions and system (Including FGS)
7.1 SIF,SIS & SIL discussions
7.2 FMEDA and system integration issues
7.3 Fire and gas System in SIS
7.4 Role of Alarm in SIS List of abbreviations used Bibliography
VIII: SIL, PE, FGS and plant Emergencies
8.1 SIL methods
8.2 SIL policy and programmable system
8.3 Fire and Gas
8.4 Plant emergencies List of abbreviations used Bibliography
IX: SIS Requirements for fieldbus and control components
9.1 General
9.2 Safe Fieldbus system
9.3 Field Sensors for SIS
9.4 Alarm System
9.5 SIS Logic solver
9.6 Final control elements for SIS List of abbreviations used Bibliography
X: Safety instrumentation implementation and Explosion protection
10.1 Safety requirement specification
10.2 Certification and proof testing
10.3 Hazard area classification and electrical Safety List of abbreviations used Bibliography
XI: Fault Tolerance Protection Layer and system Security
11.1 Fault tolerance
11.2 Protection Layers
11.3 BPCS and SIS integration—Architectural issues
11.4 Security issues in SIS List of abbreviations used Bibliography
XII: Discussions on industrial applications of SIS
12.1 Recapitulations of SIS
12.2 Fossil Fuel Power plants
12.3 Nuclear plant safety discussions
12.4 Safety instrumentation in Oil and gas facilities ( upstream, mid stream, refinery, petrochemical plants)
12.5 Short discussions on SIS application in other Industrys
12.6 Final discussions List of abbreviations used Bibliography
XIII: Safety Issues in Wireless systems
13.1 Wireless in Instrumentation and Network System
13.2 Wireless Safety Application Areas
13.3 Wireless in Cloud/Edge Computing
13.4 Wireless IIoT areas
XIV: Safety in Industry 4.0 and Digital Instrumentation
14.1 Safety Culture in Industry 4.0
14.2 Impact of Industry 4.0 on SIS
14.3 Functional safety and Industry 4.0
14.4 Digital Process Safety lifecycle
14.5 Digital Safety Transformation
14.6 Transformation Trends and Impact
APPENDIX I Popular terms and their definitions
APPENDIX II Electrical protection and enclosure class
APPENDIX III Simplified mathematical equations
APPENDIX IV Little JIL Process language
APPENDIX V Embedded Control
APPENDIX VI Cost impact discussions
Product details
Product details
- Edition: 2
- Latest edition
- Published: January 24, 2025
- Language: English
About the author
About the author
SB
Swapan Basu
Swapan Basu is the founding member and retired Chief Executive of Systems & Controls Kolkata India. Basu is a senior member of Institute of Electrical and Electronics Engineers (IEEE- USA) and Instrumentation and
measurement society and also Senior member of International society of Automation (ISA USA). He brings over 45 years of international professional engineering experience in instrumentation and controls systems for
subcritical, super critical thermal power plants Off shore installations and other process plants. Since 1979, he has been leading teams of engineers in India, Jordan, Singapore, South Korea, Syria, and USA
Affiliations and expertise
Founder and Chief Executive, Systems and Controls, Kolkata, IndiaView book on ScienceDirect
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