Surface Preparation Techniques for Adhesive Bonding

Dedication

Preface

Acknowledgments

Notice

1. Introduction

1.1 Adhesion

1.2 Bonding

1.3 Plasma Surface Treatment of Material for Improved Adhesive Bonding

References

2. Aluminum and Aluminum Alloys

2.1 Introduction

2.2 FPL ETCH

2.3 Phosphoric Acid Anodize Process

2.4 P2 Etch Process

2.5 Chromic Acid Anodize Process

2.6 Preparation of Aluminum Alloys by the Sol–Gel Process

2.7 Preparation of Aluminum Alloys by the Optimized FPL Etch (Sulfo-Chrom Etch)

2.8 Preparation of Aluminum Alloys by the Phosphoric Acid Anodize Process (PAA)

2.9 Preparation of Aluminum Alloys by the P2 Etch (Sulfo-Ferric Etch)

2.10 Preparation of Aluminum Alloys by the Chromic Acid Anodize Method (CAA)

2.11 Preparation of Aluminum Alloys by the AC-130 Sol–Gel Process

References

3. Titanium and Titanium Alloys

3.1 Introduction

3.2 Preparation of Titanium by the Chromic Acid Anodize Process

3.3 Preparation of Titanium by the Turco 5578 Process

3.4 Preparation of Titanium by the Liquid Hone/Pasa-Jell 107 Process

3.5 Preparation of Titanium by the Dry Hone/Pasa-Jell 107 Process

3.6 Preparation of Titanium by the Alkaline Peroxide Process

3.7 Preparation of Titanium by the Stabilized Phosphate Fluoride Process

3.8 Preparation of Titanium Alloys by the AC-130 Sol–Gel Process

References

4. Steel and Stainless Steel

4.1 Introduction

4.2 Carbon and Alloy Steels

4.3 Bonding to Oily Steel

4.4 Conversion Coating of Steel

4.5 Stainless Steel

4.6 Specialty Stainless Steels

4.7 Preparation of AM355 Stainless Steel by the AC-130 Sol–Gel Process

4.8 Preparation of Steel by the Phosphoric Acid-Alcohol Process

4.9 Preparation of Steel by the Nitric-Phosphoric Acid Process

4.10 Preparation of Stainless Steel by the Sulfuric Acid-Sodium Dichromate Process

4.11 Preparation of Stainless Steel by the Sulfuric Acid-Sodium Bisulfate Process

References

5. Copper and Copper Alloys

5.1 Introduction

5.2 Preparation of Copper and Copper Alloys by the Ferric Chloride-Nitric Acid Process

5.3 Preparation of Copper and Copper Alloys by the Ferric Sulfate-Sulfuric Acid/Sodium Dichromate-Sulfuric Acid Process

5.4 Preparation of Copper and Copper Alloys by the Black Oxide Process

5.5 Brass

5.6 Bronze

References

6. Magnesium

6.1 Introduction

6.2 ASTM D1732, Type A, Grade 2 (ASTM D1732 Supersedes the MIL Specification)

6.3 ASTM D1732, Type 1, Class C (ASTM D1732 Supersedes the MIL Specification)

6.4 Preparation of Magnesium and Magnesium Alloys by the Chromic Acid Treatment Processes

References

7. Other Metals

7.1 Introduction

7.2 Beryllium

7.3 Cadmium (Cadmium Plating)

7.4 Chromium (Chromium Plate)

7.5 Gold

7.6 Nickel and Nickel Alloys

7.7 Nickel Plated Parts [1]

7.8 Preparation of Inconel Alloys by the AC-130 Sol–Gel Process

7.9 Platinum

7.10 Silver

7.11 Uranium

7.12 Zinc

7.13 Rare Metals

7.14 Metal Matrix Composites

References

8. Plastics

8.1 Introduction

8.2 Organic Matrix Composites

8.3 Thermoset Materials

8.4 Thermoplastic Materials

8.5 Acetal Copolymer (Celcon)

8.6 Acetal Homopolymer (Delrin)

8.7 Acrylonitrile-Butadiene-Styrene

8.8 Cellulosics

8.9 Ethylene-Vinyl Acetate

8.10 Fluorinated Ethylene-Propylene (Teflon®, FEP)

8.11 Nylon

8.12 Phenyl Oxide-Based Resins (Noryl® Polyaryl Ethers)

8.13 Polyaryl Sulfone (Astrel®)

8.14 Polycarbonate (Lexan®, Calibre®, and Tuffak®)

8.15 Polyethylene

8.16 Polymethylmethacrylate (Plexiglas or Lucite)

8.17 Polymethylpentane

8.18 Polyphenylene Sulfide (Ryton®)

8.19 Polypropylene [11,12]

8.20 Polystyrene

8.21 Polysulfone

References

9. Rubbers

9.1 Introduction

9.2 Neoprene

9.3 Ethylene-Propylene-Diene Terpolymer (EPDM)

9.4 Silicone Rubber

9.5 Butyl Rubber

9.6 Chlorobutyl Rubber

9.7 Chlorosulfonated Polyethylene (Hypalon®)

9.8 Nitrile Rubber

9.9 Polyurethane Elastomers

9.10 Synthetic Natural Rubber

9.11 Styrene–Butadiene Rubber

9.12 Polybutadiene

9.13 Fluorosilicone Elastomers

9.14 Epichlorohydrin Rubbers

9.15 Polysulfide Rubber

9.16 Polypropylene Oxide Rubber

9.17 Fluorocarbon Elastomers

9.18 Polyacrylate or Polyacrylic Rubber

Reference

Index